Introduction

Supplied. Applied. Forgotten.

Exceeds pollution performance required of SRIs by 40% – even when tested on flashed-over insulators

Protection against pollution, extreme weather, and electrical stresses on equipment up to 1200 kV.

  • Self-Revitalizing Hydrophobicity
  • Leakage current suppression + Flashover prevention
  • Climate-change resilient
  • In operation on 1200 kV AC and 800 kV HVDC

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    Benefits

    Deployment Scenarios

    G4 is engineered to provide protection against hyper-pollution, extreme weather, and electrical stresses. Designed for mission-critical equipment, the self-revitalizing hydrophobicity of the coating prevents the formation of a conductive wet layer thereby suppressing the formation of leakage current and preventing flashovers. G4 ensures your grid operates at peak efficiency, no matter the climate and pollution conditions today, or decades later.

    Switchyard Insulators

    Mitigates Insulator contamination threat and moisture-induced conductivity up to 1200 kV

    Overhead Lines

    G4 on ceramic is a most effective solution for flashover prevention on OHLs in H-VH pollution, where SRIs won’t survive

    Air Core Reactors

    Better heat dissipation and superior adhesion, G4 provides UV protection and improved pollution performance

    Outdoor Panels

    42kV/mm dielectric strength, G4 provides added dielectric strength to panels preventing internal flashovers. (ideally applied with tape)

    Transformers for Corrosion Protection

    Reduce corrosion threat to transformers & infrastructure due to industrial emissions, coastal salt fog, and airborne contaminants

    Insulator and ACR OEMs

    Co-develop coating procedures in factories based on your target markets and production volumes

    Commitment

    SOLUTION KEY SERVICES

    Our teams and partners are trained to deliver RTV Coating projects with efficiency, safety and within strict deadlines. With experience of hundreds of projects and in-house expertise drawn from RTV workgroups for global standardization at CIGRE, IEC, IEEE and the BIS (Bureau of Indian Standards), we bring the knowhow.

    Equipment Assessment & Project Planning

    Analyse equipment design, operational conditions and layout to determine optimal coating strategy

    Surface Preparation & Deep Cleaning

    Pre-application prep for maximum adhesion

    Precision RTV Coating Application

    Trained and efficient workmanship

    Performance Optimization & Lifecycle Support

    Beyond application, we provide expert guidance on maintenance best practices and long-term performance strategies.

    How It Works

    Browse Streamlined Service Process.

    HTM Insulators

    “Hydrophobicity Transfer Material “ Insulators like SRIs and RTV-coated ceramic contact Low Molecular Weight Fluids (LMWFs). G4 contains a significant amount of LMWF for long life

    Surface Contamination

    Contaminants on the insulator are encapsulated by gradual release LMWFs, rendering them harmless

    Natural Washing

    Natural washing washes away contaminants, healing the insulator via LMWF release

    Hydrophobicity Restored

    Even if the insulators are contaminated, the LMWF ensures the surface is hydrophobic again

    Testimonial

    Client Testimonial

    Our promise is to deliver reliable, efficient, and high-quality bushing reactors and repair services. We are committed to enhancing system performance, ensuring safety, and providing long-term solutions.

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